How to Build a Removable Interior Storm Window
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Add these simple instructions for building a removable interior storm window (or “window insert”) to your energy efficiency checklist this winter!
One of the best things you can do to improve the efficiency of your home and save costs on heating is to improve the insulation value of your windows. This is especially true in older houses, or in those that were built more quickly without an eye for energy efficiency.
If purchasing new energy efficient windows isn’t in your budget, you might consider installing storm windows on the outside of your existing windows to add another layer of heat retention and cold blocking. But even a storm window can be cost-prohibitive and complicated to install.
Film window insulating kits are another option. These kits are designed to install over your existing window and use shrink-film to seal drafts in your windows, which often is secured to the window frame with double-sided tape. We used to take this approach, installing the tape and film every fall, then removing the film and peeling off the tape each spring. However, we found this to be a messy and inefficient approach to energy efficiency. The tape provided with the kits can damage window frames, the plastic never seems to shrink wrap smoothly, and the whole shebang must be re-applied – and re-purchased – every year.
Here we show you how to build and install removable interior storm window inserts, made with the same shrink film that is included in your typical window insulating kit.
By building a simple wooden frame and attaching the shrink film found in a window insulating kit to each side, you create an insert that can be used year-after-year. It is also much nicer looking, and doubly effective (because of the two layers). In fact, when we installed these frames inside our basement awning windows, we saw an almost 15 degree temperature jump on the surface!
Our design is basically a wooden frame that is just a little bit smaller than the window opening. The frame has shrink film attached to both sides. Around the edge of the frame, we install weather stripping. This allows a little room for error in measurements, makes the frame easier to install and remove, and adds a nice flexible seal that will fill in gaps where needed.
Determining the Size of your Interior Window Insert
These directions will not includes quantities of materials, because those quantities will necessarily be based on the size of the storm window you want to build.
In order to determine the size of your finished storm window, you’ll need to take a few key measurements.
- First, measure the internal width and height of your window frame (measuring from inside the lip in which you will install your window insert).
- Second, subtract 1/2 inch from each measurement. So for example, if your opening is 36″ wide by 24″ tall, your final measurement should be 35 1/2″ x 23 1/2″. This allows for a small 1/4 inch gap all the way around that will be filled in with weather stripping.
Supplies for Building your Interior Window Insert
While the dimensions of your window will dictate the quantities of necessary materials, you will need these basic components for each window insert:
- 1×2″ lumber, in lengths long enough for the dimensions of your frame (measured with the method above). Remember that you want a single piece for each side, so sometimes you need more than one length to get all of the pieces you’ll need.
- 1-2 sheets of window shrink film. Depending on the size of your window, you may be able to get both sides out of one sheet of window film. You can also buy the film in larger quantities and cut to size.
- 1 roll of double sided tape that comes with the window film or can be purchased separately.
- 1/2 inch wide x 1/2 inch thick weather stripping tape – enough to go around the full exterior perimeter of your window.
- Clear packing tape OR actual handles/pulls to serve as handles for removing your storm windows.
You’ll also need the following tools:
- Saw (hand or power) to cut your wood to length;
- Clamps to align your corners and hold the frame together during assembly;
- Wood glue;
- Screws to attach the joints of the window frame together
- Drill and small bit to pre-drill holes for the screws in the window frame
- Hammer or rubber mallet;
- Measuring tape
- Paint and a paint brush (if you want to paint the frames to match your windows);
- A hair dryer;
- Utility knife to cut the shrink film.
How to Build the Removable Window Inserts
Now that you have your measurements and supplies, building the storm window is fairly straightforward. There are six basic steps:
- Build the rectangular frame;
- Paint or stain the frame, if desired;
- Attach the shrink film on both sides;
- Attach a “handle” or tab for easy removal;
- Attach the weather stripping around the perimeter;
- Install your window insert!
Building the Frame:
To build the frame for your storm window:
- Cut 4 pieces of 1×2 wood – two for the width, and two for the height, according to the measurements determined above.
- You can choose to cut a 45 degree angle at each end of your sections (making sure the longest side remains the full length) or simply butt the ends of each piece together and screw together on the corners (this is the approach we took and it works perfectly fine). If butting the pieces together, reduce the length of the shorter pieces by the twice the width of the wood you are using.
- Working on a large flat surface, align your corners to lay out the full frame, clamp together to hold the pieces in place, then apply wood glue at each joint.
- Pre-drill holes and install screws to anchor the corners together (the screw would go in from the outside of the frame far enough to go into the piece that attaches to it).
- Allow the wood glue to partially dry (15 min or so).
Painting or Staining the Frame
If you’d like your frame to match the window into which you are installing it, now is the time to paint or stain the frame. Depending on your paint, you may want to start with a primer. Follow the directions on your paint for drying time before you move on to the next step. Don’t forget to paint both sides!
Attaching the Shrink Film to the Frame
You’ll attach the shrink film to the frame in much the same way that you would use a window kit on your regular window. If using a kit, we recommend following the directions provided with the kit.
- Working on a clean, dust-free surface, apply the double-sided tape to one face edge of your window frame, one side at the time, keeping the exposed side of the tape covered for now.
- Cut your window film into a piece that is just a few inches larger than your frame on all sides.
- Remove the backing on your double sided tape.
- Stretch your window film over the entire frame and firmly press it down onto the double-sided tape (starting from one side and pulling toward the other side can help make for a smooth assembly).
- Use the hair dryer to shrink the film and securely attach it to the frame.
- Carefully cut excess window film from around the edges using the utility knife.
- Turn the frame over and repeat the process on the other side.
You now have a frame with two sides of window film.
Attaching a “Handle” to your Storm Window
This step is easily forgotten but makes for much easier removal in the spring. In short, you’ll need a “handle” or tab of some sort that allows you to grab the window and pull it out.
We used a folded square of clear packing tape, leaving one end with the sticky tape exposed to attach it to the window to create a “tab”. These tabs are barely noticeable once installed. You’ll need to put this on before you apply the weather stripping on top of it. It should be applied and sticking out on the side you consider the inside of your storm window. Once installed, the tabs can be trimmed back with scissors if needed.
Alternatively, you could actually install a metal handle or cabinet pull to the window frame.
Applying the Weather Stripping to the Perimeter of your Storm Window Insert
The final step is to apply the weather stripping tape to the perimeter of your storm window. Be sure to overlap at the corners so that you have an unbroken seal in the final product.
Installing your Storm Window Insert!!!
Now that it’s built, you can install your storm window by gently pressing it into the opening, starting on one side or the bottom. You may have to jiggle it a bit to move it into place and allow the weather stripping to fully compress into place.
Go ahead and test the temperature before and after installation and tell us how much heat you saved!